Power Wood 's lifecycle analysis demonstrates that replacing bituminous coal with black pellets biofuel can reduce total carbon emissions by up to 98.7 percent. Manufactured from wildfire deadwood using a net-zero steam explosion process, these pure biofuel pellets match coal’s physical and energy-dense properties. Operating a net-zero black pellet plant enables utilities to burn cleaner fuel without expensive retrofits, effectively eliminating carbon emissions at combustion and diverting decomposing, methane-emitting forest waste into high-value bioenergy.
Written by: Jonathan Stones
Published by: Power Wood Green Energy Holdings Ltd.
Published on: 20th February, 2026
Last updated on: 3rd November, 2026
STEAM-TREATED advanced black pellets are the most viable replacement for coal in a future green energy mix.
Their durability, bulk density and high levels of water-resistance ensure they behave like coal.
Storable outdoors, they can be burned in coal-fired generating stations with minimal modification to plant infrastructure.
While bituminous coal releases 28 MJ of energy per kilo burned in plant furnaces, through steam explosion technology Power Wood Energy will manufacture black pellets with up to 23 MJ of energy per kilo - and at least 21 MJ of energy per kilo.
Steam-treated black pellets have an energy value that compares to the fossil fuel. But at this point the similarities end as the impact that each fuel has on the environment couldn’t be more different.
Steam-treated black pellets act and burn like coal but without its harmful carbon footprint.
Through this indicative model and illustrative article, Power Wood Energy shows and believes that steam-treated black pellets may reduce the volume of carbon dioxide injected into earth’s atmosphere by almost 99 percent – when burned in place of coal.
A single 50 MW generating station can prevent 284.5 kilotons of CO₂ from entering earth’s atmosphere every year, when it switches from coal to black pellets made by steam explosion technology.
Examine each fuel's lifecycle over a five phase value chain – from extracted raw material through product process to furnace fire – and these reductions in deadly greenhouse gases become clear.
In this article MJ of energy per kilo estimates the overall difference in the carbon footprints of producing, shipping and consuming coal against the same activities for steam-treated black pellets.
A 50 MW generating station can be fuelled for 8000 hours per year using either steam-treated black pellets or coal.
It will burn either 51.4 kilotons of coal or 68.6 kilotons of steam-treated black pellets, using our lower 21 MJ energy value, to do so.
The journey that each fuel takes to the point of incineration is different.
Coal is mined and excavated from the earth before it is processed and transferred to a generating station. Steam-treated black pellets are made from forest fire deadwood, harvested to undergo hydrolysis, cellular explosion and pelletizing before being incinerated.
And it takes 1.7 tons of organic feedstock to make one ton of steam-treated black pellets. So, 116.6 kilotons or 225,000m³ of predominantly aspen waste stream wood is collected as feedstock for our production process.
Coal mining is heavy, carbon-intensive industry. It releases vast amounts of methane and carbon dioxide into the atmosphere, to the extent that extracting the fossil fuel produces more CO₂ emissions than burning it.
According to SINTEF data – Europe’s largest independent research organisation – mining 51.4 kilotons of coal releases 160.1 kilotons of carbon dioxide. [1]
But Power Wood Canada’s foresters clear, cut and grind fire-damaged wood at source with diesel-powered chainsaws and auxiliary machinery. Their work’s only attributable emissions come from 450,000 litres of diesel needed annually for harvesting.
As diesel releases 2.66kg of CO₂ per litre burned [2], sourcing a year of biomass for a 50 MW generating station, releases less than 1.2 kilotons of carbon dioxide.
Power Wood Canada produces black pellets from fire-damaged dead wood, using a net-zero steam explosion process and then reforests the areas it clears with native new trees.
Power Wood Energy then moves its biomass in bulk, from forest floor to pellet plant 70km away. Articulated ‘walking floor’ trucks take 36 ton batches of wildfire wood on the return legs of 140km trips.
And as big rigs transfer all 116.6 kt of the deadwood harvested to pressurized steam reactors in northern Alberta, they clock up 453,460 km on 3,239 trips while consuming 181,378 litres of diesel. This generates 0.48 kilotons of CO₂ each year. [2]
Over the same distance coal’s higher energy index shows its value. Coal trucks carry 32 ton batches but need just 1,602 trips to haul their entire consignment. They consume 89,712 litres of diesel to cover 224,280 km each year and generate just 0.24 kilotons, half of the carbon dioxide. [2]
All 51.4 kilotons of coal will be crushed, sized, washed and dried at preparation plants – causing the release of more methane.
Thermal drum dryers and plant pump systems are energy-intensive. It takes 39kWh of electricity to process one ton of coal; and 2GWh of energy to process 51.4 kt. [3] According to IEA calculations, this generates 0.9 kilotons of CO₂ with a further 0.1 kt released as methane.
But producing 68.6 kilotons of steam-treated black pellets is a near net-zero event. [4] Wildfires strip deadwood of their outer shells, leaving no need for debarking.
Power Wood Energy fuels its plant machinery, including reactor chambers, with waste stream wood burned in integrated combined heat and power units. No grid energy is used to fuel the process.
Advanced steam-treated black pellets look, act and burn like coal, so they ship like coal too. Rail networks, freight companies and ports handle the biofuel as they do the fossil fuel.
Ultramax bulk carriers cross 7600 km of ocean from Vancouver to Tokyo swiftly, although the heavier weight of black pellets creates a 27% greater carbon footprint.
Our 68.6 kilotons of durable, energy-rich pellets still ship easily thanks to their enhanced bulk density, all-weather resistance and homogenous form.
According to the International Maritime Organization, each dry Ultramax cargo ship emits 3.94 grams of carbon dioxide per kilometre, multiplied by its consignment weight. [5] [6]
So, dockside to dockside, across northern Pacific waves, our 68.6 kilotons of pellets spawn 2.05 kilotons of carbon dioxide each year - while 51.4 kilotons of coal generates 1.5 kt.
Mining coal produces more CO₂ emissions than burning it. Its extraction is carbon-intensive and releases vast amounts of climate-deadly methane into the atmosphere.
The key carbon benefits of burning steam-treated black pellets come at the point of combustion.
Coal releases carbon from stores that have been underground for millennia. Every ton burned injects 2,325 new kilos of CO₂ into the air, while 51.4 kilotons infuses our atmosphere with 125,400,000kg – according to US EIA data. [7] [8]
Coal’s 125.4 kilotons of carbon emissions look lethal for the atmosphere beside steam-treated black pellets which are deemed net-zero at the point of combustion.
Power Wood also reforests the areas it clears of deadwood with native seedlings and saplings.
And the dead wildfire wood it uses for pellets simply returns CO₂ to a natural cycle, having been drawn down into the tree during the last century – giving steam-treated advanced black pellets a net-zero carbon footprint.
The total amount of carbon dioxide prevented from entering earth’s atmosphere each year, by switching from coal to Power Wood’s black pellets, can be seen in the table below.
A carbon footprint comparison, of processing bituminous coal and producing steam-treated black pellets, shows the biofuel offers huge environmental gains.
These calculations, using a low energy value (21MJ/kg), estimate the beneficial impact that burning steam-treated black pellets has on our environment, over burning coal.
When energy companies fuel power plants with them, in place of coal, they can reduce the generating station’s carbon footprint by up to 98.7 percent.
Power Wood Energy often uses a figure of 94 percent to be conservative and certain in the claims it makes, but reductions in CO₂ can be closer to 100 percent – and they’re the reason why steam-treated advanced black pellets have an important role to play in the energy transition and a greener future for the planet.
[1] SINTEF. (2021). Lifecycle greenhouse gas emissions from coal extraction, processing, and fugitives. SINTEF Energy Research Reports. https://www.sintef.no/en/reports/coal-lifecycle-emissions
[2] Government of Canada, Natural Resources Canada. Learn the facts: Fuel consumption and CO2. https://natural-resources.canada.ca/sites/www.nrcan.gc.ca/files/oee/pdf/transportation/fuel-efficient-technologies/autosmart_factsheet_6_e.pdf
[3] International Energy Agency (IEA). Coal Demands, Supply and Electricity Generation. https://www.iea.org/energy-system/fossil-fuels/coal
[4] Valmet. (2015, March 3) BioTrac – the path to a fossil-free future. https://www.valmet.com/insights/articles/biofuels-and-biomaterials/biotrac-the-path-to-a-fossil-free-future/
[5] International Maritime Organization (IMO). Third IMO GHG Study 2014. IMO Publishing, London. https://www.imo.org/en/ourwork/environment/pages/greenhouse-gas-studies-2014.aspx
[6] International Maritime Organization (IMO). (2020). Fourth IMO Greenhouse Gas Study 2020. IMO Publishing, London. https://www.imo.org/en/OurWork/Environment/Pages/Fourth-IMO-GHG-Study-2020.aspx
[7] International Energy Agency (IEA). (2023). Global energy grid emission factors and industrial electricity carbon intensities. IEA Data & Statistics. https://www.iea.org/data-and-statistics/data-product/emissions-factors
[8] U.S. Energy Information Administration (EIA). (2024). Carbon dioxide emissions factors for coal and fossil fuel combustion. U.S. Department of Energy. https://www.eia.gov/environment/emissions/co2_vol_mass.php